RFID Based Asset Tracking aids in GLP/GMP Regulated Lab Management

lab equipment tracking software

Being responsible for the equipment in a GLP/GMP regulated lab is no easy task. Several compliance requirements have to be adhered to. AssetPulse’s RFID asset tracking solutions have greatly helped streamline the equipment management of such locations.

lab equipment tracking software

lab equipment tracking software

AssetPulse Real-time Asset Tracking Software

Our real-time asset tracking solutions provide an accurate inventory of all equipment across geographic locations. It can detect addition or removal of components in qualified and/or validated systems like HPLCs. The Lab Manager can be alerted of such movements, thereby triggering a re-qualification process automatically. Failure to re-qualify can have serious logistical, technical and financial repercussions.

Several groups or departments within the organization are interested in knowing the whereabouts of the equipment. They include not only the actual users of the equipment – R&D personnel or cleanroom manufacturing personnel, but also other departments like Metrology or personnel who are responsible for calibration or preventive maintenance of the equipment. Each of these groups is looking for equipment at different times of the equipment’s’ lifecycle. Tracking compliance documents related to the equipment is also a time-consuming task. Often, the documents are stored in a separate physical location and are subject to the normal woes of searching for misplaced documents.

Before the use of RFID, the equipment databases were woefully out of sync with reality. This resulted in Finance and QA departments to initiate audits often, in order to update their databases. Small teams of scientists/researchers would need to be assembled, to scour the labs looking for equipment, severely impacting their overall productivity.

AssetPulse Asset Tracking Software Maintains Centralized Database of Asset Information

Maintaining accurate inventory of all the equipment and keeping their details up to date can be a full time job. Details include location, manufacturer, model, serial number, receive date, deployment date and all maintenance related information including calibration/maintenance schedules, non-routine repairs, performance verification and revalidation dates.  The AssetPulse database allows all such detailed information to be maintained in one central database, accessible to all concerned players including R&D, Quality and Finance personnel.

Equipment qualification results in several sets of documents to be generated that are roughly slotted into three categories:

  • Specification – Documents specifying the equipment from the user and manufacturer’s perspective, including the URS (User Requirements Specification), FRS (Functional Requirements Specification) and DS (Design Specification)
  • Protocol – These encompass the procedures stating how qualification is conducted including test procedures, operating ranges and acceptance criteria
  • Report – Include the Traceability Matrix and Summary Reports
  • In the Specification group, the written document includes the critical attributes for the equipment from the user’s and manufacturer’s aspects. User Requirement Specification (URS), Functional Requirement Specification (FRS), and Design Specification (DS) are in this group.
  • In the Protocol group, the written procedures state how the qualification will be conducted. This may include the test units, test procedures, critical test parameters, operating ranges, sampling plan, and acceptance criteria. Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ).
  • In the Report group, the written document reports the qualification activities and results and traces back to the test items with their specifications/ requirements Traceability Matrix, ™ and Summary Report.

Once Validation is complete, the equipment has to be regularly maintained including undergoing calibration and other preventive maintenance procedures. The AssetGather RFID system also helps personnel to locate the equipment when it comes time for calibration.

 The AssetGather database allows all relevant documents to be stored together with the equipment details. IQ (Installation Qualification)/OQ (Operational Qualification)/PQ (Performance Qualification) documents, standard operating procedures, warranty certificates, calibration certificates can be made easily accessible through the database. This allows audits to go a lot quicker, instead of having to sift through a myriad of documents in order to locate the appropriate pieces of paper.

Thus, the use of RFID can effectively bridge any visibility gaps with respect to Asset Management in Analytical labs, hospitals and in pharmaceutical manufacturing supply chains.

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How AssetPulse RFID Enabled Asset Tracking Facilitates in Maintenance and Servicing of Equipment?

AssetPulse RFID enabled asset tracking facility

RFID helps equipment owners to maximize the life of their assets by facilitating regular maintenance and repairs of their equipment. RFID can be leveraged across numerous industries for this purpose, including manufacturing, construction, oil and gas and Utilities. Building maintenance professionals who are responsible for HVAC equipment can also greatly benefit from the use of RFID. A CMMS Study finds that 34% of users do not track asset data

According to the study two thirds of them track asset data manually. This can lead to inaccuracies and incomplete information about their assets. Having suboptimal maintenance procedures can greatly impact the longevity and safety of their equipment.

It is important for owners to have a complete picture of their assets, including insight into utilization, allocation, operations, maintenance, safety and regulatory testing of their assets. The reality however is that at any given instant, they may have their assets spread across multiple locations making it difficult to keep asset information reconciled and to ensure that maintenance and safety procedures are executed and recorded in a timely and accurate manner.

AssetPulse’s RFID enabled asset tracking can help professionals efficiently track and assess asset health. How?

All assets are tagged with RFID tags. With the help of AssetGather software, maintenance professionals can track their assets as they move through various locations leveraging the RFID reader infrastructure. This can either be a mobile or fixed infrastructure or a combination of both.

If an asset is serviced, the maintenance team can update maintenance data in the AssetGather system. Or, if an asset has returned from a leased usage, usage information about the asset can be updated in AssetGather.

Critical data can also be stored in the RFID tag itself, so it is available to maintenance professionals locally, even if they have no network access to the centralized system.

Not only does the system allow for  updating maintenance data, AssetGather also provides for proactive alerting of upcoming scheduled maintenance, regulatory testing and other critical attributes for each asset.  Email alerts are a convenient method to warn users of these imminent tasks. Overdue or missed maintenance can also result in escalated notifications.

Maintenance and regulatory documents can be stored digitally within the system. This eliminates the need to search through myriad documents in the case of an audit. Thus, AssetGather facilitates easy access to all asset related data including its movement, operational details, maintenance and regulatory testing information.

AssetPulse RFID enabled asset tracking facility

AssetPulse RFID enabled asset tracking facility

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RFID Solution Customized for your Industry

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