RFID Enabled Tracking of Raw Material in a 2 Bin Kanban System

Many well reputed companies have deployed the 2 Bin Kanban system in their manufacturing facilities. This simple system employs two bins to manage small but critical raw material inventory on the assembly line. Parts are supplied in this pull system through two rotating bins. The technician pulls parts from one bin till it is empty and then switches to the second bin. The empty first bin triggers an event that causes the bin to be replenished. Often, manual labor is used to look for empty bins on the line. A ‘runner’ periodically moves through the lines, picking up the empty bins and transporting them to the warehouse for replenishment. Some

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RFID & [WIP] Work-in-Progress Tracking System for Manufacturing Units

Work in Progress Tracking System

WIP Tracking, Work-in-progress tracking encompasses nearly all the phases of manufacturing. It starts with tracking raw material which includes Receiving and the Put Away process. AssetPulse’s RFID solutions can provide Real Time visibility of flow of materials through the production process. It allows for a lean and optimized production process by keeping the demand and build requirements in sync. As WIP is converted to subassemblies, they are moved standalone or in bins, containers and totes. We work with the Manufacturing Engineers to determine what should be tagged – the physical subassembly itself or the containers which carry them. This is a function of the ease and practicality with which the

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Work Order Tracking on the Manufacturing Floor

RFID for Work Order Tracking System

Work Order Tracking – Regardless of industry, be it medical devices manufacturing, semiconductor/aerospace manufacturing or industrial molding, work orders or paper travelers are an integral part of the assembly line. The actual usage of the paper traveler may differ from industry to industry, but the challenges of tracking them, remain the same. Work orders or paper travelers usually accompany the product being manufactured. Some may relate to a single product and others relate to a batch of product. As the parts and unfinished products move through the different work cells on the manufacturing floor, the traveler needs to stay in close proximity to the unfinished product, since it contains vital

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RFID for Inventory Control in Manufacturing

RFID Implemented for Inventory Control in Manufacturing Operations

Managing inventory levels in a cost-effective and revenue-driven manner can be difficult, even for the most experienced manufacturer. Without access to effective software to help automate inventory control processes, properly managing inventory levels can be quite the challenge for manufacturers. AssetPulse RFID asset tracking software helps in automating the inventory management. AssetPulse’s inventory control capabilities allow manufacturers to automate their processing based off of previous purchasing trends and can even set reminder alert for raw material orders to renew when needed. This is achieved using RFID tags for assets and deploying RFID readers in strategic locations. With a real time inventory data, inventory control becomes less of a pain point

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Cleaning Critical GMP Areas including Clean rooms

gmp room cleaning

Organizations have to apply well defined GMP practices in Clean rooms and labs in order to maintain particulate and pathogen free environments. There are formal requirements and guidelines for food, drug, medical device and cosmetics manufacturing such that sanitized conditions are maintained. There are several cleaning standards including the ISO14644 and the Federal Standard 209E standards. This can bring up some unique challenges when it comes to tracking assets inside these areas. Since they are operated under strict guidelines, they are subject to several cleaning methodologies. Some of the common SOPs (standard operating procedures) include chemical wipe downs, autoclaving etc. This means the RFID tagged assets in the clean rooms

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