RFID Enabled Tracking of Raw Material in a 2 Bin Kanban System

Many well reputed companies have deployed the 2 Bin Kanban system in their manufacturing facilities. This simple system employs two bins to manage small but critical raw material inventory on the assembly line. Parts are supplied in this pull system through two rotating bins. The technician pulls parts from one bin till it is empty and then switches to the second bin. The empty first bin triggers an event that causes the bin to be replenished. Often, manual labor is used to look for empty bins on the line. A ‘runner’ periodically moves through the lines, picking up the empty bins and transporting them to the warehouse for replenishment. Some

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Work Order Tracking on the Manufacturing Floor

RFID for Work Order Tracking System

Work Order Tracking – Regardless of industry, be it medical devices manufacturing, semiconductor/aerospace manufacturing or industrial molding, work orders or paper travelers are an integral part of the assembly line. The actual usage of the paper traveler may differ from industry to industry, but the challenges of tracking them, remain the same. Work orders or paper travelers usually accompany the product being manufactured. Some may relate to a single product and others relate to a batch of product. As the parts and unfinished products move through the different work cells on the manufacturing floor, the traveler needs to stay in close proximity to the unfinished product, since it contains vital

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RFID for Inventory Control in Manufacturing

RFID Implemented for Inventory Control in Manufacturing Operations

Managing inventory levels in a cost-effective and revenue-driven manner can be difficult, even for the most experienced manufacturer. Without access to effective software to help automate inventory control processes, properly managing inventory levels can be quite the challenge for manufacturers. AssetPulse RFID asset tracking software helps in automating the inventory management. AssetPulse’s inventory control capabilities allow manufacturers to automate their processing based off of previous purchasing trends and can even set reminder alert for raw material orders to renew when needed. This is achieved using RFID tags for assets and deploying RFID readers in strategic locations. With a real time inventory data, inventory control becomes less of a pain point

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RFID in Manufacturing Helps Gain Better Visibility Into Production Data

RFID in manufacturing process

One of AssetPulse’s customers integrated RFID into the production work flow. Goods manufactured are embedded with unique RFID tags and each RFID asset data gets mapped to unique serial number of item being manufactured. It is quite essential for management to get visibility into the number of goods manufactured in a given period of time and get other granular details like the quantity of the type of items manufactured per day, per shift and so on. Based on the production data, management can address any efficiency issues that might exist or bring about a process change for the better. Without RFID all these information had to be tracked manually by

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