RFID Based Asset Tracking aids in GLP/GMP Regulated Lab Management

Being responsible for the equipment in a GLP/GMP regulated lab is no easy task. Several compliance requirements have to be adhered to. AssetPulse’s RFID asset tracking solutions have greatly helped streamline the equipment management of such labs.

lab equipment tracking software

AssetPulse Real-time Asset Tracking Software

Our real-time asset tracking solutions provide an accurate inventory of all equipment across geographic locations. It can detect addition or removal of components in qualified systems like HPLCs. The Lab Manager can be alerted of such movements, thereby triggering a re-qualification process automatically. Failure to re-qualify can have serious technical and financial repercussions.

Before the use of RFID, the equipment databases were woefully out of sync with reality. This resulted in Finance and QA departments to initiate audits often, in order to update their databases. Small teams of scientists/researchers would need to be assembled, to scour the labs looking for equipment, severely impacting their overall productivity.

AssetPulse Asset Tracking Software Maintains Centralized Database of Asset Information

Maintaining accurate inventory of all the equipment and keeping their details up to date can be a full time job. Details include location, manufacturer, model, serial number, receive date, deployment date and all maintenance related information including calibration/maintenance schedules, non-routine repairs, performance verification and revalidation dates. The AssetPulse database allows all such detailed information to be maintained in one central database, accessible to all concerned players including R&D, Quality and Finance personnel.

Further, the database allows all relevant documents to be stored together with the equipment details. IQ/OQ/PQ documents, standard operating procedures, warranty certificates, calibration certificates can be made easily accessible through the database. This allows audits to go a lot quicker, instead of having to sift through a myriad of documents in order to locate the appropriate pieces of paper.

Thus, the use of RFID can effectively bridge any visibility gaps with respect to Asset Management in Analytical labs, hospitals and in pharmaceutical manufacturing supply chains.

AssetPulse’s RFID asset tracking eases auditing of assets

Yet another process where RFID asset tracking can help you with…

Usual wall to wall inventory audit process

If your fiscal year matches the calendar year, you must be in the throes of your annual asset audit. If you currently use barcodes or worse, a highly labor intensive process to do your wall-to-wall audits, we commiserate with you. Having to crawl under desks and lab benches, reach behind assets in order to read off barcodes or serial numbers is not only time consuming, but can also be injurious to your health! Often, teams of people are made to perform these audit tasks and it can take days, if not weeks. Once an audit is done of the entire company, considerable amount of time is spent reconciling the audited list with the list sent by your finance department.

Then the teams have the unenviable task of chasing down those assets that were not located the first time around. Now, equipment owners, lab managers, Principal Investigators and the like, are recruited to participate in the daunting task of having to track down the missing assets. After days of these expensive resources being deployed, the missing asset list is whittled down to a few dozen. The Finance department is then asked to write these items off. All in all, it is a costly and laborious process.

rfid asset tracking inventory management Image: https://www.flickr.com/photos/berkeleylab/3523139681/

RFID asset tracking solution for wall to wall inventory

By using RFID asset tracking solutions i.e. RFID tagging the assets, using an RFID handheld reader only or a combination of RFID handheld readers and fixed RFID readers, the organization can more efficiently and accurately complete its audits, with nearly 100% reconciliation. Our customers have not only seen at least an 80% reduction in audit times, but have also not seen a need to write off inventory due to their inability to locate them. Further, they have realized more than 100% ROI in less than 2 years.

One of our happy customers

“The AssetPulse active RFID solution meets my needs for managing the ALS vacuum equipment pool. The inventory and search capability of the active system is invaluable during the yearly wall to wall inventory of the entire lab. Having an up-to-date inventory record of all assets will cut the time and labor cost to the lab to an ultimate minimum. Previously, wall-to-wall inventory has taken multiple weeks to manually find and scan these assets.”

– Frank Zucca, Lawrence Berkeley National Laboratory