RFID Enabled Tracking of Raw Material in a 2 Bin Kanban System

Many well reputed companies have deployed the 2 Bin Kanban system in their manufacturing facilities. This simple system employs two bins to manage small but critical raw material inventory on the assembly line. Parts are supplied in this pull system through two rotating bins. The technician pulls parts from one bin till it is empty and then switches to the second bin. The empty first bin triggers an event that causes the bin to be replenished. Often, manual labor is used to look for empty bins on the line. A ‘runner’ periodically moves through the lines, picking up the empty bins and transporting them to the warehouse for replenishment. Some

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RFID & [WIP] Work-in-Progress Tracking System for Manufacturing Units

Work in Progress Tracking System

WIP Tracking, Work-in-progress tracking encompasses nearly all the phases of manufacturing. It starts with tracking raw material which includes Receiving and the Put Away process. AssetPulse’s RFID solutions can provide Real Time visibility of flow of materials through the production process. It allows for a lean and optimized production process by keeping the demand and build requirements in sync. As WIP is converted to subassemblies, they are moved standalone or in bins, containers and totes. We work with the Manufacturing Engineers to determine what should be tagged – the physical subassembly itself or the containers which carry them. This is a function of the ease and practicality with which the

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RFID for Inventory Control in Manufacturing

RFID Implemented for Inventory Control in Manufacturing Operations

Managing inventory levels in a cost-effective and revenue-driven manner can be difficult, even for the most experienced manufacturer. Without access to effective software to help automate inventory control processes, properly managing inventory levels can be quite the challenge for manufacturers. AssetPulse RFID asset tracking software helps in automating the inventory management. AssetPulse’s inventory control capabilities allow manufacturers to automate their processing based off of previous purchasing trends and can even set reminder alert for raw material orders to renew when needed. This is achieved using RFID tags for assets and deploying RFID readers in strategic locations. With a real time inventory data, inventory control becomes less of a pain point

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How to Perform Efficient Asset Audits with RFID

rfid asset tracking inventory management

RFID is the Asset Manager’s great ally when it comes to annual asset audits….. Wall to Wall Inventory Audit Process Do you find yourself preoccupied with your annual asset audit for at least three months every year? Annual or Semi-annual audits are the bane of the Asset Manager’s existence. No matter the type of assets to be audited – IT assets across the Enterprise, instruments in Labs, tools on the manufacturing floor or weapons in the Armory – the process is excruciatingly tedious and burdensome. If you currently use barcodes or worse, a highly labor-intensive manual process to do your wall-to-wall audits, we commiserate with you. Having to crawl under

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RFID in Manufacturing Helps Gain Better Visibility Into Production Data

RFID in manufacturing process

One of AssetPulse’s customers integrated RFID into the production work flow. Goods manufactured are embedded with unique RFID tags and each RFID asset data gets mapped to unique serial number of item being manufactured. It is quite essential for management to get visibility into the number of goods manufactured in a given period of time and get other granular details like the quantity of the type of items manufactured per day, per shift and so on. Based on the production data, management can address any efficiency issues that might exist or bring about a process change for the better. Without RFID all these information had to be tracked manually by

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